Top Process Engineer Jobs in Boston, MA

Lead development, integration, and qualification of semiconductor processes; drive yield, defect reduction, and cost optimization using DOE/SPC and data analytics; enable NPI transition to high-volume manufacturing; lead failure analysis and reliability efforts; collaborate with design, manufacturing, and foundry partners and mentor engineering staff.

Lead process development to take new thermal management products from lab to mass production. Design experiments, characterize materials, troubleshoot and optimize prototype and production equipment, build test rigs, perform FMEA and risk assessments, analyze data to improve quality and throughput, and collaborate cross-functionally in a fast-paced, on-site environment.

Develops and refines MEMS fabrication processes (metrology, electrical test, BEOL, or wafer bond), performs device testing and failure analysis, improves yield and reliability, documents procedures, and collaborates across teams to execute and scale manufacturing methods.

The Senior Engineer II leads the development and scaling of mRNA manufacturing processes, applying statistical analysis and collaborating with teams to ensure quality and efficiency in gene editing therapeutics.

Lead development, characterization, qualification and transfer of high-volume optoelectronic assembly processes. Design and run DOE, perform FMEA/RCCA, specify/procure equipment, design tooling, document processes, train technicians, and ensure successful manufacturing transfer and equipment maintenance.

Senior individual contributor leading development, optimization, and transfer of InP PIC and laser fabrication processes for high-volume manufacturing. Responsibilities include epitaxial design, process flow development, process integration, SPC and statistical analysis, FMEA and root-cause work, metrology strategy, fab execution with remote partners, cross-functional collaboration, and mentoring.

Plan, develop, and execute process engineering tasks for federal industrial and manufacturing projects. Create PFDs/P&IDs, perform mass/energy balances and equipment sizing, support PHAs/HAZOPs, prepare specifications, coordinate multidisciplinary teams, assist construction/commissioning/startup, and mentor junior engineers while ensuring safety, compliance, and process optimization.

The Process Development Engineer will design and optimize chemical processes for advanced materials, drive production scaling, perform root cause analysis, and collaborate with quality engineers to ensure product integrity while working in a fast-paced environment.

Drive analysis, optimization, and continuous improvement of manufacturing processes. Manage plant CAPEX projects from specification through commissioning. Support maintenance planning, supplier and HSE collaboration, equipment validation, troubleshooting, KPI analysis, corrective actions, and Quality Management System improvements to enhance efficiency, safety, quality, and cost-effectiveness.

The Process Safety Engineer will conduct consequence modeling, risk assessments, and support process safety services while interacting with clients.

Support, troubleshoot, and maintain GxP process automation systems (PLCs, DeltaV, ControlLogix, Syncade, Aveva PI) to enable 24/7 biopharmaceutical manufacturing. Ensure compliance-driven design and operations, collaborate with stakeholders, and work rotating shifts onsite to sustain manufacturing performance.

Senior Process Engineer responsible for developing, monitoring, and testing wafer fab semiconductor processes (photo, etch, deposition, diffusion). Duties include creating process specs, SPC monitoring, designing and documenting experiments, leading yield/cycle-time/cost improvement teams, qualifying new equipment, and communicating process changes. Requires hands-on support in a small manufacturing fab producing silicon and GaAs diodes.

The Principal Engineer - Process will support manufacturing and development of the Chip Scale Atomic Clock, focusing on process optimization, materials analysis, and lean manufacturing methodologies.

Lead development, monitoring, and optimization of wafer fab processes (photo, etch, deposition, diffusion) to improve yield, cycle time, cost, and equipment reliability. Create/update process specs, qualify new equipment, apply SPC/DoE and Six Sigma, analyze data (Excel/JMP), present results, and lead cross-functional teams to resolve production issues.

Lead site defect inspection and reduction for MEMS manufacturing: optimize inspection recipes, analyze defect data and wafer maps, drive corrective actions, support yield excursions, define inspection capabilities, partner with vendors and cross-functional teams, and mentor staff to improve yield, quality, and process control.

Troubleshoot and improve InP-based photonic integrated circuit wafer fabrication by performing failure analysis, SPC monitoring, data collection/analysis using MES, coordinating lot movement, establishing process specifications, and supporting process and operations engineers to drive yield, reliability, throughput, and next-generation platform ramps.

Lead automation projects across design, engineering, implementation, commissioning and lifecycle support. Serve as technical authority for control systems (DCS), provide cybersecurity and operational support, collaborate with sites and vendors, ensure safety and regulatory compliance, and travel for commissioning as needed.

Lead development and optimization of fabrication processes for integrated photonic devices (electro-optic materials). Design experiments, own wafer lots at foundries, define metrology and failure analysis, improve yields, collaborate with internal and external photonics engineers, and implement process improvements to reduce loss and scale production.

Develop, implement, and maintain PSM and RMP systems; lead PHAs (HAZOP, FMEA), MOC, incident investigations, and PSSR; ensure OSHA and EPA compliance; support ammonia refrigeration safety, training, audits, and risk-reduction projects.

Lead design, build, and commissioning of custom production equipment for advanced materials. Deliver automated, instrumented machines from concept to production, integrate automation/HMI/sensing/SPC, manage CAD/PDM workflows, estimate schedules, validate subsystems, mentor engineers and technicians, and operate/maintain shop equipment.

Responsible for conducting risk assessments, developing safety standards, providing technical support, conducting audits, offering training, and maintaining ARA software.

Develop, characterize, qualify, and transfer assembly manufacturing processes to production. Design and run DOE, perform FMEA and root-cause analysis, design tooling/fixtures, document processes, train technicians, and oversee equipment procurement, calibration, and maintenance for high-volume optoelectronic assembly.

Design, build, and maintain scalable automated workflows and integrations using platforms like n8n, Zapier, Make, or Workato. Integrate systems via APIs/webhooks, troubleshoot workflow issues, monitor performance, document processes, and support data synchronization across CRMs and business tools while collaborating with cross-functional teams.

Lead the qualification and process development for a new InP photonics semiconductor fabrication facility, focusing on process integration and yield improvement.