Special Process Engineer

About Us:   

As a global manufacturer of complex aircraft engine components, Pursuit Aerospace is founded on a commitment to relentless, continuous, operational improvement and extraordinary customer service. We pride ourselves on competitive cost structure, exceptional on-time delivery, and industry-leading quality.  

The Pursuit family of companies has cultivated long-term relationships with our customers around the world through respect, teamwork, technology, and trust. We are driven to develop industry leading process innovations and manufacturing techniques on behalf of our customers. Our exceptional quality is driven by a deep investment in and the daily practice of continually improving our people, processes, and products. 

About the Opportunity: 

We’re looking for a hard-working, detail-oriented Special Process Engineer to provide technical oversight and drive continuous improvement across various specialized processes. Key components of this role are a person’s attention to detail, ability to solve problems, clear communication abilities and desire to learn. 

Location: Whitesboro, NY

Responsibilities:

• The Special Process Engineer will help lead qualifications, certifications, and audits to ensure compliance with industry standards and customer requirements
• Provide technical oversight for special processes
• Manage process and operator qualifications and certifications
• Design and implement process systems that meet regulatory and operational requirements and enhance quality and efficiency
• Identify and procure essential equipment and materials
• Design fixtures to support specialized processes
• Act as a customer liaison for special processes, including interactions with customers like Pratt & Whitney MCL
• Troubleshoot abnormalities and communicate clearly with management
• This role involves working closely with customer teams to develop, optimize, and maintain critical processes
• Maintain detailed process procedures and controls
• Develop operational sheets, schedules, and data cards with specified parameters
• Develop control plans and analyze process capabilities
• Provide training and guidance to technical staff
• Innovate and implement new technologies for special processes

 Required Qualifications:

• Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, or related field AND 3+ years of experience in non-conventional machining (Laser, EDM, ECM, Chem Processing, etc.) – OR – in lieu of degree, 7+ years of experience in non-conventional machining (Laser, EDM, ECM, Chem Processing, etc.)
• 2+ years of experience in a manufacturing or quality engineering role
• Must be authorized to work in the U.S. on a full-time bases without sponsorship now or in the future. The Company cannot offer employment to visa holders who require employer sponsorship in the future or cannot work now on a full-time basis.
• Must be able to perform work subject to ITAR/EAR regulations.

 Preferred Qualifications:

• Hands-on experience with programming and operating Laser/EDM equipment (e.g., subishi, Sodick, FANUC, Trumpf, etc.)
• Strong understanding of material behavior during high-energy machining processes
• Experience with process documentation and validation (FAI, PPAP, control plans)
• Ability to read and interpret complex engineering drawings and GD&T
• Familiarity with special process audits and NADCAP accreditation requirements
• Lean or Six Sigma certification
• Knowledge of CNC, CMM, and precision inspection tools
• Proficiency in CAD/CAM software (e.g., Mastercam, Siemens NX, SolidWorks)
• Knowledge in titrations and other chemical testing
• Aerospace experience is preferred. 

 Working Conditions

• Requires mobility in a manufacturing plant environment while using Personal Protective Equipment. 
• Must be able to frequently sit, stand, and walk.
• Must be able to lift and carry up to 50 pounds. 
• Capable of being forklift, scissor lift, and boom lift certified
• Must be able to climb ladder, work on platforms, and climb stairs
• Personal protective equipment (e.g., safety glasses and safety shoes) is required on the shop floor
• Occasional weekend and evening work may be required to accommodate priorities, deadlines, and schedules.

Acknowledgements: 

The above job description is not intended to be an all-inclusive list of duties and standards of the position. Incumbents will follow any other instructions, and perform any other related duties, as assigned by their supervisor. 

Benefits: 

Pursuit Aerospace also offers a variety of benefits, including health and disability insurance, 401(k) match, flexible spending accounts, EAP, paid time off, and company-paid holidays. The specific programs and options available to an employee may vary depending on date of hire, schedule type, and the applicability of collective bargaining agreements, among other things. 

Equal Opportunity Employer: 

Pursuit Aerospace is an Equal Opportunity Employer. We adhere to all applicable federal, state, and local laws governing nondiscrimination in employment. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran.