Johnson Controls Logo

Johnson Controls

Sr. Process Engineer

Reposted 15 Days Ago
Be an Early Applicant
In-Office
Burlington, MA, USA
97K-162K Annually
Senior level
In-Office
Burlington, MA, USA
97K-162K Annually
Senior level
Lead process development to take new thermal management products from lab to mass production. Design experiments, characterize materials, troubleshoot and optimize prototype and production equipment, build test rigs, perform FMEA and risk assessments, analyze data to improve quality and throughput, and collaborate cross-functionally in a fast-paced, on-site environment.
The summary above was generated by AI

Build your best future with the Johnson Controls team!

Who we are:

Johnson Controls is global leader in smart, healthy, and sustainable buildings. Our mission is to reimagine the performance of buildings to serve people, places, and the planet. Join a winning team that enables you to build your best future! Our teams are uniquely positioned to support a multitude of industries across the globe. You will have the opportunity to develop yourself through meaningful work projects and learning opportunities. We strive to provide our employees with an experience focused on supporting their physical, financial, and emotional wellbeing. Become a member of the Johnson Controls family and thrive in an empowering company culture where your voice and ideas will be heard – your next great opportunity is just a few clicks away!

What We Offer:

  • Competitive salary

  • Paid vacation/holidays/sick time

  • Comprehensive benefits package including 401K, medical, dental, and vision care.

  • On-the-job/cross-training opportunities

  • Encouraging and collaborative team environment

  • Dedication to safety through our Zero Harm policy

Thermal constraints limit AI infrastructure, semiconductor equipment, power electronics, and defense systems. JCI removes those constraints. Enabled by the Stack Forging™ process, JCI produces high-performance thermal components and cooling loop solutions — purpose-built for direct integration into AI, HPC, and mission-critical systems. JCI has built the industry's leading thermal management platform for the applications that demand it most. 

As a Builder on the Stack Forging Thermal Solutions team at Johnson Controls, you'll join a team of sleeve-rollers who set a high bar for themselves and their co-workers. We foster a collaborative culture with no silos, where everyone is encouraged to think out loud. If you are passionate about your craft and don't give up until you've found a way, you will make an ideal Builder! 

 

What You’ll Do 

As a Sr. Process Engineer, New Product Introduction, you will work on engineering efforts to bring products from the lab into mass production. Your primary objective is to rapidly iterate and advance to ensure the product is manufacturable, cost-effective, meets quality standards, and meets all requirements before launch to market.  

Who You Are 

A successful candidate is a hands-on and creative problem-solver eager to take on complex technical challenges. You will be a key contributor across multiple steps of our manufacturing process, which includes areas such as laser cutting, metal-metal bonding, surface characterization/preparation, complex part geometry design, advanced data and computational analysis, and material property optimization. You will be expected to independently lead projects from initial concept and ideation, through rigorous data collection and analysis, and ultimately to successful handoff to production machines, resulting in parts that go directly to our customers. 

 

This role requires a high degree of technical ownership, cross-functional collaboration, critical thinking for root cause analysis, and an ability to thrive in a fast-paced environment. This position generally requires a commitment of 5 days onsite per week. 

 

Responsibilities 

*Responsibilities are subject to change based on shifting business needs 

  • Lead cross-functional engineering projects by defining scope and priorities, managing technical timelines, and presenting results across the organization. 

  • Proactively identify and debug complex process issues, brainstorm potential fixes, design and execute experiments to test effectiveness, and implement robust, long-term solutions. 

  • Work collaboratively with design, materials, and hardware teams to problem-solve and ensure all design and functional constraints are considered in the process. 

  • Perform thorough root cause analysis on parts and processes. 

  • Assemble and present detailed experimental results and technical findings to both technical and non-technical team members and leadership. 

  • Design, implement, and maintain inline inspection and data collection systems to monitor and control process stability. 

  • Develop innovative support removal strategies and post-processing techniques for novel part geometries and advanced materials. 

  • Ideate and champion long-term technical improvements and strategic initiatives that contribute to the next generation of our manufacturing platform. 

 

Qualifications 

  • Technical degree (BS/MS) with 7+ years of industry experience, or a PhD with 3+ years of industry experience in Mechanical Engineering, System Engineering, Electrical Engineering, Controls Engineering, Advanced Manufacturing, or a related field. 

  • Proven ability to rapidly iterate and improve process methods to significantly enhance throughput, yield, and reliability in a manufacturing environment. 

  • Systems level thinking to understand the tradeoffs multiple process steps  

  • Deep experience with at least one of the following: imaging processing, in-line inspection and metrology, automation, hardware design, instrumentation and control systems, machine bring-up and validation, or advanced statistical data analysis. 

  • Excellent communication skills, both written and verbal, with a demonstrated ability to effectively interpret and present complex technical data. 

  • A statistically driven mindset for designing experiments, interpreting data, and making data-backed decisions. 

  • Experience leading technical projects with cross-functional teams that blend hardware, software, and manufacturing development. 

  • A "get it done" attitude, demonstrating resourcefulness and a drive to find creative solutions to difficult, ambiguous challenges. 

 

Preferred Qualifications 

  • Proficiency with Python software coding in a data analysis and automation context. 

  • Readiness and enthusiasm to work in a dynamic environment that features: rapidly changing requirements, quick iteration with novel hardware, heavy communication demands, and process development that involves critical, high-risk trade-offs. 

  • Dynamic and flexible mindset, easily balancing the immediate needs of the day-to-day with long-term strategic thinking and planning. 

 

SALARY RANGE: $97,000 - $162,000 (Salary to be determined by the education, experience, knowledge, skills, and abilities of the applicant, internal equity, and alignment with market data.) This role offers a competitive Bonus plan that will take into account individual, group, and corporate performance.  This position includes a competitive benefits package. The posted salary range reflects the target compensation for this role. However, we recognize that exceptional candidates may bring unique skills and experiences that exceed the typical profile. If you believe your background warrants consideration beyond the stated range, we encourage you to apply. To support an efficient and fair hiring process, we may use technology assisted tools, including artificial intelligence (AI), to help identify and evaluate candidates. All hiring decisions are ultimately made by human reviewers. For details, please visit the About Us tab on the Johnson Controls Careers site at https://jobs.johnsoncontrols.com/about-us

Johnson Controls International plc. is an equal employment opportunity and affirmative action employer and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, age, protected veteran status, genetic information, sexual orientation, gender identity, status as a qualified individual with a disability or any other characteristic protected by law. To view more information about your equal opportunity and non-discrimination rights as a candidate, visit EEO is the Law. If you are an individual with a disability and you require an accommodation during the application process, please visit here.

Similar Jobs

3 Days Ago
In-Office or Remote
United States
Senior level
Senior level
Digital Media • Fintech • Information Technology • Machine Learning • Financial Services • Cybersecurity • Automation
Lead design, develop, test and implement process automations for consumer banking using Blue Prism or UiPath. Gather requirements, build Power BI dashboards from SQL, integrate CyberArk for credential security, create and run test cases, document workflows, and collaborate with SMEs and Business Improvement Consultants to meet business needs.
Top Skills: Blue PrismCyberarkExcelJIRAPower BIRobotic Process Automation (Rpa)SQLUipath
9 Days Ago
In-Office
Burlington, MA, USA
120K-160K Annually
Senior level
120K-160K Annually
Senior level
Industrial • Manufacturing • Renewable Energy
Lead process design and scale-up of mining and metals operations from pilot to commercial scale. Own mass and energy balances, flowsheet development, equipment selection, and process optimization to improve throughput, recovery, and reliability. Identify and mitigate scale-up risks, support commissioning and ramp-up, and produce technical documentation and PFDs for stakeholders.
Top Skills: Equipment SizingFlowsheet DevelopmentHydrometallurgyMass BalancesMetallurgical SystemsProcess ControlProcess ModelingProcess Scale-UpPyrometallurgy
13 Days Ago
In-Office
Waltham, MA, USA
43-57 Hourly
Senior level
43-57 Hourly
Senior level
Biotech
Provide MSAT process science support for GMP manufacturing, technology transfers, validation, and continuous improvement across cell and gene, mRNA, and viral vector programs. Author and review technical documentation, investigate deviations/CAPAs/Change Controls, perform root-cause analyses, support data collection, risk assessments, and cross-functional tech transfer activities during a 6-month contract.
Top Skills: Aseptic ProcessingCell And Gene TherapyCell CultureElectronic Batch RecordsGmpMrnaVeevaViral Vector

What you need to know about the Boston Tech Scene

Boston is a powerhouse for technology innovation thanks to world-class research universities like MIT and Harvard and a robust pipeline of venture capital investment. Host to the first telephone call and one of the first general-purpose computers ever put into use, Boston is now a hub for biotechnology, robotics and artificial intelligence — though it’s also home to several B2B software giants. So it’s no surprise that the city consistently ranks among the greatest startup ecosystems in the world.

Key Facts About Boston Tech

  • Number of Tech Workers: 269,000; 9.4% of overall workforce (2024 CompTIA survey)
  • Major Tech Employers: Thermo Fisher Scientific, Toast, Klaviyo, HubSpot, DraftKings
  • Key Industries: Artificial intelligence, biotechnology, robotics, software, aerospace
  • Funding Landscape: $15.7 billion in venture capital funding in 2024 (Pitchbook)
  • Notable Investors: Summit Partners, Volition Capital, Bain Capital Ventures, MassVentures, Highland Capital Partners
  • Research Centers and Universities: MIT, Harvard University, Boston College, Tufts University, Boston University, Northeastern University, Smithsonian Astrophysical Observatory, National Bureau of Economic Research, Broad Institute, Lowell Center for Space Science & Technology, National Emerging Infectious Diseases Laboratories

Sign up now Access later

Create Free Account

Please log in or sign up to report this job.

Create Free Account