Johnson Controls
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Design, commission, and improve production machines for the Stack Forging thermal solutions process. Perform subsystem design, CAD/BOM updates, vendor collaboration, tolerance analysis, testing, and cross-functional support to transition products from lab to mass production.
Other • Security
Design, commission, and improve automated machines for Stack Forging production. Lead clean-slate machine design, run design reviews, document decisions, perform tolerance and statistical analysis, manage vendors, improve equipment reliability and OEE, perform root-cause analysis, and mentor junior engineers.
Other • Security
Drive new product introduction by optimizing part designs for manufacturability, developing assembly processes, documenting BOMs/SOPs, supporting facility infrastructure and maintenance, analyzing production KPIs, and collaborating with design and production teams to implement continuous improvements.
Other • Security
Design and implement the Stack Forging software suite for high-performance thermal manufacturing. Develop 3D geometry algorithms and 2D motion/path-planning to improve part accuracy and throughput. Take features from requirements to production, collaborate in an agile team, improve code quality, and work with external designers and developers. Onsite role in Burlington, MA.
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Lead an onsite R&D team developing thermal-fluid and liquid-cooling solutions for AI/HPC and mission-critical systems. Scope and execute projects, combine analysis, simulation, experiments and techno-economic studies, manage technology transfer, hire and mentor engineers, and align R&D with business strategy.
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Develop on-device software for motion planning and machine coordination using Python and TypeScript. Test and deploy production code to manufacturing equipment, create automation to reduce operator time and detect failures, and collaborate with R&D and cross-functional teams to improve 3D printing, controls, and processing performance.
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Design, specify, and implement industrial machine control systems from concept through commissioning. Select hardware (PLCs, motion controllers, motor drivers), create IO lists, state diagrams, panel and cable designs, integrate industrial communications (EtherCAT/OPC UA/CANOpen/ModbusTCP), ensure safety interlocks and machine safety, perform FMEA/risk assessments, work with vendors, and troubleshoot wiring and control logic to optimize machine performance.
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Design and develop PCB assemblies and embedded firmware for fire detection and control systems for vehicles and commercial kitchens. Lead system-level design, verification, regulatory testing, supplier and agency collaboration, and product launch activities while working with cross-functional teams.
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Lead and grow a process engineering team to develop, optimize, and control advanced manufacturing processes (Stack Forging, laser processing, metallurgy, DOE). Drive cross-disciplinary projects, hire and mentor engineers, create technology roadmaps, and translate technical challenges into scalable manufacturing solutions on-site in Burlington, MA.
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Lead design, development, and commissioning of scalable assembly and automated test systems for coldplates and thermal-loop products. Own vendor selection, program management for manufacturing scale-up, set technical manufacturing standards (PFMEAs, process control), and mentor junior engineers and production staff to achieve high-volume, reliable production.
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Lead process development to take new thermal management products from lab to mass production. Design experiments, characterize materials, troubleshoot and optimize prototype and production equipment, build test rigs, perform FMEA and risk assessments, analyze data to improve quality and throughput, and collaborate cross-functionally in a fast-paced, on-site environment.
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Lead cross-functional engineering teams to execute customer projects delivering high-performance thermal solutions. Drive thermal architecture, feasibility analysis, project risk management, and customer communication. Collaborate with sales during handovers, inform product roadmaps from project insights, and ensure execution meets schedule, scope, and quality requirements in a manufacturing-ready environment.
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Lead end-to-end buildout of a new manufacturing facility, owning schedule, budget, vendor and contractor management, equipment procurement/installation, permitting, and cross-functional coordination. Provide executive-ready reporting, risk mitigation, site-selection support, and strategic capital-allocation advice to ensure production readiness and on-time, on-budget delivery.
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Lead and grow a technical sales engineering team to drive adoption of proprietary liquid-cooling solutions in the data center segment. Own go-to-market strategy, pipeline and forecasting, executive account engagement, cross-functional alignment, and market intelligence to convert design wins into production revenue.
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Lead business development and account strategy to drive adoption of direct liquid cooling across hyperscalers, chipmakers, and server OEMs. Build executive relationships, originate programs and design wins, position Stack Forging technology, structure complex commercial deals, coordinate cross-functional teams (engineering, product, operations), and manage long sales cycles and pipeline using Salesforce to deliver system-level thermal solutions for AI/HPC deployments.
