Johnson Controls
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Design, commission, and improve machines for mass production (Stack Forging process). Specify hardware (PLCs, drives, power), create IO lists and schematics, design control and power cabling, build/maintain hydraulic press systems, develop HMIs, test rigs, support vendor selection and machine build-out, and document designs, BOMs, and specifications while troubleshooting and working cross-functionally.
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Develop and execute regulatory strategies for fire detection products, manage agency approvals (UL, FM, CSFM, etc.), coordinate testing and listings, support compliance across engineering teams, and maintain relationships with internal and external stakeholders to ensure product approvals.
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Develop on-device software for motion planning and machine coordination using Python and TypeScript. Test and deploy production code to manufacturing equipment, create automation to reduce operator time and detect failures, and collaborate with R&D and cross-functional teams to improve 3D printing, controls, and processing performance.
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Design and implement the Stack Forging software suite for high-performance thermal manufacturing. Develop 3D geometry algorithms and 2D motion/path-planning to improve part accuracy and throughput. Take features from requirements to production, collaborate in an agile team, improve code quality, and work with external designers and developers. Onsite role in Burlington, MA.
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No duties or qualifications listed. Job title indicates a Commercial Finance & Operations Analyst role at Johnson Controls; posting includes only an Equal Employment Opportunity statement.
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Lead an onsite R&D team developing thermal-fluid and liquid-cooling solutions for AI/HPC and mission-critical systems. Scope and execute projects, combine analysis, simulation, experiments and techno-economic studies, manage technology transfer, hire and mentor engineers, and align R&D with business strategy.
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Lead cross-functional engineering teams to deliver high-performance thermal solutions for AI/HPC and other mission-critical systems. Manage projects end-to-end, perform thermal architecture and feasibility assessments, communicate with customers and sales, and inform product and technology roadmaps. Ensure on-time, in-scope delivery while mitigating technical risks.
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Lead design, commissioning, and continuous improvement of Stack Forging production machines. Perform concept-to-production machine design, analysis, testing, documentation, vendor selection, BOM/CAD management, tolerance and statistical analysis, root-cause investigations, and mentor junior engineers to enable reliable, automated manufacturing.
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Lead new product introduction for Stack Forging thermal solutions, commissioning and improving production machinery. Design components and subsystems, run requirements and design reviews, perform proof-of-concept testing, tolerance analysis, root-cause investigations, vendor selection, and drive equipment reliability, automation, and manufacturing process improvements.
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Lead and grow a process engineering team to develop, optimize, and control advanced manufacturing processes (Stack Forging, laser processing, metallurgy, DOE). Drive cross-disciplinary projects, hire and mentor engineers, create technology roadmaps, and translate technical challenges into scalable manufacturing solutions on-site in Burlington, MA.
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Lead and grow a multidisciplinary machine engineering team to design, validate, and scale specialized production machinery for the Stack Forging™ thermal platform. Provide hands-on technical leadership in mechanical, controls, and testing domains, define long-term roadmaps, drive performance, reliability, safety, and oversee requirements, validation, and maintenance standards.
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Lead process development to take new thermal management products from lab to mass production. Design experiments, characterize materials, troubleshoot and optimize prototype and production equipment, build test rigs, perform FMEA and risk assessments, analyze data to improve quality and throughput, and collaborate cross-functionally in a fast-paced, on-site environment.
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Lead development and architecture of proprietary slicer and controls software for advanced manufacturing. Drive agile delivery, enforce SDLC best practices, collaborate with production, process, and thermal teams, and recruit/mentor a high-performing software team to scale digital-to-physical production.
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Lead design, development, and commissioning of scalable assembly and automated test systems for coldplates and thermal-loop products. Own vendor selection, program management for manufacturing scale-up, set technical manufacturing standards (PFMEAs, process control), and mentor junior engineers and production staff to achieve high-volume, reliable production.
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As a Sr. Process Engineer, you will ensure high-quality part delivery by optimizing processes, conducting root cause analysis, and collaborating with production teams.
