Senior Manufacturing Engineer - Robotics

Description
Work Arrangement
Onsite - This role requires you to be onsite on a full time basis. The primary work location will be Burton, MI.
The Role
The Customer Care & Aftersales team is seeking a Senior Manufacturing Engineer - Robotics. This position plays a critical role in executing the reimagination of processing within CCA. As a Robotic Manufacturing Engineer, you'll drive large-scale automation and packaging optimization initiatives with a focus on robotics, collaborative robots (cobots), and robot guided vision and machine learning. You will work with cross-functional teams to solve complex manufacturing challenges, particularly those related to workstation design, material flow, and automated systems integration. Your decisions will rely on sound technical judgment within established practices and engineering standards.
This role offers the opportunity to work hands-on with advanced robotic technologies while supporting transformational change across the network.
What You Will Do

• Lead large-scale capital projects related to automation, packaging systems, and robotics.
• Collaborate with outside vendors, integrators, and OEMs to define system capabilities and deployment plans.
• Provide technical direction on robotics and other automation , including cobots, end of arm tooling, and vision-guided automation.
• Drive optimization of existing robotic and product conveyance systems to improve safety, efficiency, and cycle time.
• Create and maintain engineering standardized work and documentation.
• Lead redesign of production areas, with a focus on automated workstations and material presentation.
• Oversee scoping, installation, commissioning, and qualification of new equipment, including safety verifications (G-Comply).
• Support continuous improvement initiatives using data analysis and throughput improvement tools.
• Provide technical support for automated labeling, box forming, palletizing , and other robotic packaging technologies.
• Coordinate machine runoffs and OEM supervision during equipment installs.
• Conduct safety contract management (SCM), task planning, and observation tours to ensure a safe work environment.
• Travel to support OEM build reviews, runoffs, and site installations as required (may include weekends or off-shifts during critical launch milestones).

Your Skills & Abilities (Required Qualifications)

• 5+ years of experience in manufacturing, automation, robotics, or warehousing.
• Working knowledge of industrial robots , cobots , and robot-guided vision systems .
• Proven ability to design safe, efficient, and scalable operations, including robotic workcells, automated packaging lines, and material handling systems, with a strong emphasis on ergonomic workstation layout, risk mitigation (e.g., G-Comply), and throughput optimization.
• Strong analytical and problem-solving skills, demonstrated through the application of data-driven methodologies such as root cause analysis, statistical process control (SPC), and discrete event simulation to resolve complex manufacturing and automation challenges.
• Demonstrated ability to lead architectural reviews, define system interfaces, and manage cross-functional integration, including the development of interface control documents (ICDs), coordination of PLC/HMI and MES systems, and alignment of mechanical, electrical, and software components across internal teams and external vendors.
• Bachelor's Degree in Industrial, Manufacturing, Electrical Engineering, or a related field.

What Will Give You a Competitive Edge (Preferred Qualifications)

• Experience leading automation or robotics deployments in warehousing or production.
• Experience with simulation and modeling tools (e.g., Gazebo, MATLAB/Simulink, SolidWorks) for concept validation.
• Deep understanding of systems engineering principles, design patterns, and performance optimization techniques.
• Proficiency in AutoCAD and workstation/plant layout optimization.
• Experience with performance tracking, process monitoring, and data-driven continuous improvement.
• Project management experience across multi-functional teams and facilities.
• This role is ideal for someone passionate about advancing automation in manufacturing and ready to lead the next generation of warehouse and packaging solutions.

This position may be eligible for relocation benefits.
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