Sr. Mechanical Engineer (Structural)

What we need  

We are seeking a talented Senior Mechanical Engineer to join our Layout Engineering Team. In this role you will contribute to the entire product lifecycle, you will partner with our ‘Structures’ Design team on cutting-edge automated systems. Your expertise in mechanical and structural systems design will be instrumental in maintaining the structure catalog on various storage systems we design for customers.  

This position requires on-site presence at our Wilmington, MA HQ. Travel up to 20% as required for project and team support. 

What we do  

The System Layout Engineering team is part of the Manufacturing and Supply Chain Organization, which is responsible for developing the customer’s warehouse layout, facilitating supply chain execution, and delivering world-class support to the installation team. The System Layout Engineering team drives warehouse design excellence through the incorporation of internal and external customer feedback with a consistent focus on reducing costs for both material and project execution lead times.   

What you’ll do 

• Lead the design and development of complex structural parts required for site-specific project layouts, with extensive use of SolidWorks for 3D modeling and detailed design. 

• Perform engineering analysis, including SolidWorks Simulation (FEA) and tolerance analysis, to optimize designs for performance, cost, and manufacturability. 

• Collaborate cross-functionally with structural, electrical, software, controls, manufacturing, and quality engineering teams to ensure seamless integration and product success. 

• Identify and troubleshoot design challenges, implement effective solutions, and drive continuous improvement in product design and development. 

• Clearly communicate complex technical information to both technical and non-technical audiences, contributing to a collaborative and learning-focused team culture. 

• Participate hands-on in prototyping, building, testing, and iterating designs, leveraging SolidWorks to accelerate design cycles and modifications. 

• Create precise dimensional drawings per ANSI Y14.5 standards with GD&T in SolidWorks. Manage Bills of Materials (BOMs) and Engineering Change Orders (ECOs) through PLM systems. 

• Maintain on-site presence 100% at our Wilmington, MA HQ. 

• Travel up to 20% as required for project and team support. 

What you’ll need 

• Bachelor’s degree or higher in Mechanical Engineering. 

• Minimum 7 years of industry experience in mechanical design. 

• Strong foundation in mechanical design principles and hands-on experience with electromechanical systems. 

• Advanced expertise in SolidWorks CAD for 3D design, drafting, and assemblies; experience with SolidWorks Simulation or Ansys for analysis strongly preferred. 

• Demonstrated ability to select and integrate components such as motors, sensors, and actuators into mechanical systems. 

• Familiarity with a range of manufacturing processes (machining, casting, sheet metal, plastics). 

• Knowledge of PLM systems preferred. 

• Experience with design for manufacturing and assembly (DFMA). 

• Excellent problem-solving, analytical, and critical-thinking skills. 

• Strong communication and interpersonal skills, with proven ability to work effectively as part of a team. 

• Passion for robotics, automation, and innovation. 

• Experience in industrial robotics, automation, or material handling preferred.  

Our Environment

• Up to 20% of travel may be required. Employees must have a valid driver’s license and the ability to drive and/or fly to client and other customer locations. 

• The employee is responsible for owning a credit card and managing expenses personally to be reimbursed on a bi-weekly basis.