BAE Systems, Inc.
Principal Battery/High Voltage/High Power Packaging Engineer
Be an Early Applicant
Design and develop battery, high-voltage, and high-power electronic packaging systems. Analyze thermal and structural performance, address thermal runaway mitigation, and resolve complex design challenges. Collaborate with manufacturing, engineering teams, customers, and suppliers to finalize designs, manage cost objectives, and support schedule and budget discussions. Apply lightweight materials, manufacturing processes, and supplier knowledge to create efficient, reliable products.
Job Description
We want your talent to support our development of power systems and high integrity electronic systems in our growing business. Controls and Avionics Solutions provides flight and mission-critical avionics and high-power drive systems to more than 170 commercial and military customers around the world.
CAS products include fly-by-wire flight controls, full authority digital engine controls (FADEC), power management systems, energy storage systems, cabin management systems, weapon controls, autonomous flight systems, and mission systems for the world's most prominent aircraft and commercial vehicle manufacturers. Our growing business is located in the Greater Binghamton area, home to sports teams, shopping centers, a growing downtown, the State University of New York at Binghamton, several large healthcare employers and some of New York's top-ranked school districts. The area enjoys a rich heritage with multiple diverse communities with local cuisine and festival celebrations. The Southern Tier area offers nearby access to hiking, skiing, lakes, waterparks, casinos, golfing, camping and vineyards. A 9/80 work schedule gives employees a great opportunity to experience all that the region has to offer and provides a balanced work and family lifestyle. Job responsibilities for the position include:
Required Education, Experience, & Skills
Preferred Education, Experience, & Skills
Pay Information
Full-Time Salary Range: $107359 - $182510
Please note: This range is based on our market pay structures. However, individual salaries are determined by a variety of factors including, but not limited to: business considerations, local market conditions, and internal equity, as well as candidate qualifications, such as skills, education, and experience.
Employee Benefits: At BAE Systems, we support our employees in all aspects of their life, including their health and financial well-being. Regular employees scheduled to work 20+ hours per week are offered: health, dental, and vision insurance; health savings accounts; a 401(k) savings plan; disability coverage; and life and accident insurance. We also have an employee assistance program, a legal plan, and other perks including discounts on things like home, auto, and pet insurance. Our leave programs include paid time off, paid holidays, as well as other types of leave, including paid parental, military, bereavement, and any applicable federal and state sick leave. Employees may participate in the company recognition program to receive monetary or non-monetary recognition awards. Other incentives may be available based on position level and/or job specifics.
About BAE Systems Electronic Systems
BAE Systems, Inc. is a defense, aerospace, and security company headquartered in Falls Church, Virginia, with more than 40,000 employees worldwide. We serve, supply, and protect those who protect us. As one of the most geographically diverse international defense companies, we deliver a full range of products and services spanning air, land, maritime, space, and cyber, including advanced electronics, intelligence solutions, and dedicated customer support.
Our culture is performance-driven and values-led, built on curiosity, creativity, and collaboration. Purpose isn't a tagline here. It's what drives us. We're developing breakthrough technologies that defend national security and make a lasting impact on our communities and our planet. When you join BAE Systems, you're not just building a career. You're contributing to a mission that truly matters.
This position will be posted for at least 5 calendar days. The posting will remain active until the position is filled, or a qualified pool of candidates is identified.
We want your talent to support our development of power systems and high integrity electronic systems in our growing business. Controls and Avionics Solutions provides flight and mission-critical avionics and high-power drive systems to more than 170 commercial and military customers around the world.
CAS products include fly-by-wire flight controls, full authority digital engine controls (FADEC), power management systems, energy storage systems, cabin management systems, weapon controls, autonomous flight systems, and mission systems for the world's most prominent aircraft and commercial vehicle manufacturers. Our growing business is located in the Greater Binghamton area, home to sports teams, shopping centers, a growing downtown, the State University of New York at Binghamton, several large healthcare employers and some of New York's top-ranked school districts. The area enjoys a rich heritage with multiple diverse communities with local cuisine and festival celebrations. The Southern Tier area offers nearby access to hiking, skiing, lakes, waterparks, casinos, golfing, camping and vineyards. A 9/80 work schedule gives employees a great opportunity to experience all that the region has to offer and provides a balanced work and family lifestyle. Job responsibilities for the position include:
- Assist in the design and development of complex products
- Conduct analysis, summarize results and present findings
- Interface with our manufacturing group, other engineering disciplines, customers and suppliers
- Resolve complex design challenges and establish a finalized design approach
Required Education, Experience, & Skills
- Bachelor's Degree in Mechanical Engineering or related discipline with 8+ years related experience
- Keen interest in solving battery packaging challenges, including thermal runaway mitigation, efficient lightweight structures, thermal management, etc.
- Knowledge of suppliers with innovative materials, components and techniques for efficient battery packaging
- Knowledge in electronics packaging for high voltage/high power designs
- Understanding of thermal and structural analysis and the resulting design impacts
- Understanding of lightweight materials (e.g. composites) and manufacturing processes
- Excellent communication skills to convey design concepts and support schedule, budget, and technical discussions with manufacturers, customers, engineers, and all levels of management
- Ability to balance multiple tasks and priorities, and thrive in a fast paced, schedule driven environment
- Ability to establish and maintain effective relationships with stakeholders across different parts of the business to achieve the optimal design and manufacture of the product
- Sound interpersonal skills when coordinating with company personnel, customers, and suppliers
- Exercise discretion and independent judgment in the performance of duties while complying with policies, procedures, appropriate principles and applicable state and federal laws.
- Ability to take ownership of Design-To-Cost (DTC) objectives to meet overall price targets
Preferred Education, Experience, & Skills
- Bachelor's Degree in Mechanical Engineering and 8+ years of related experience.
- Experience with Battery Cell Packaging
- Experience with High Voltage/High Power Electronics Packaging
- Understanding of battery thermal runaway test standards
- Knowledge of 3D CAD software tools.
- Understanding of Thermal/Structural Analysis
Pay Information
Full-Time Salary Range: $107359 - $182510
Please note: This range is based on our market pay structures. However, individual salaries are determined by a variety of factors including, but not limited to: business considerations, local market conditions, and internal equity, as well as candidate qualifications, such as skills, education, and experience.
Employee Benefits: At BAE Systems, we support our employees in all aspects of their life, including their health and financial well-being. Regular employees scheduled to work 20+ hours per week are offered: health, dental, and vision insurance; health savings accounts; a 401(k) savings plan; disability coverage; and life and accident insurance. We also have an employee assistance program, a legal plan, and other perks including discounts on things like home, auto, and pet insurance. Our leave programs include paid time off, paid holidays, as well as other types of leave, including paid parental, military, bereavement, and any applicable federal and state sick leave. Employees may participate in the company recognition program to receive monetary or non-monetary recognition awards. Other incentives may be available based on position level and/or job specifics.
About BAE Systems Electronic Systems
BAE Systems, Inc. is a defense, aerospace, and security company headquartered in Falls Church, Virginia, with more than 40,000 employees worldwide. We serve, supply, and protect those who protect us. As one of the most geographically diverse international defense companies, we deliver a full range of products and services spanning air, land, maritime, space, and cyber, including advanced electronics, intelligence solutions, and dedicated customer support.
Our culture is performance-driven and values-led, built on curiosity, creativity, and collaboration. Purpose isn't a tagline here. It's what drives us. We're developing breakthrough technologies that defend national security and make a lasting impact on our communities and our planet. When you join BAE Systems, you're not just building a career. You're contributing to a mission that truly matters.
This position will be posted for at least 5 calendar days. The posting will remain active until the position is filled, or a qualified pool of candidates is identified.
BAE Systems, Inc. Burlington, Massachusetts, USA Office
600 District Ave, Burlington, MA, United States, 01803
Similar Jobs at BAE Systems, Inc.
Aerospace • Hardware • Information Technology • Security • Software • Cybersecurity • Defense
Manage contract data deliverables and product data in a PDM system; review and route engineering data; control configuration changes and technical data packages; release CAD, drawings, software, and BOMs; maintain CM logs and CSA reports; support CCBs, generate PDM metrics, and assist audits (ISO, CMMI, DCMA).
Top Skills:
CadJIRAExcelMicrosoft PowerpointMicrosoft WordProduct Data Management (Pdm)Windchill
Aerospace • Hardware • Information Technology • Security • Software • Cybersecurity • Defense
Develop and support PTC Windchill PLM capabilities, including BOM and change management, digital thread and model-based engineering capabilities. Integrate CAD systems and enterprise applications using web services and database connections. Provide customer support, upgrade and install PLM releases, and analyze infrastructure components such as RHEL servers, TomEE, JavaScript, REST APIs, Java programs, and logs. Apply software debugging and testing practices to maintain compliant, supportable environments.
Top Skills:
CadCodebeamerJavaJavaScriptPtc WindchillRest ApisRhelRv&SSQLTclThingworxTomee
Aerospace • Hardware • Information Technology • Security • Software • Cybersecurity • Defense
Leads strategic campaigns for AMPV and Bradley Fighting Vehicles within BAE Systems’ Combat Mission Systems business. Develops growth strategies, analyzes markets and competitors, manages capture professionals, evaluates business cases and ROI, oversees budgets, shapes Department of War acquisition and budget decisions, and builds relationships with customers, partners, and senior stakeholders. Requires extensive defense contracting, campaign strategy, business development, people management, and executive communication experience.
Top Skills:
CRMMarketing Automation
What you need to know about the Boston Tech Scene
Boston is a powerhouse for technology innovation thanks to world-class research universities like MIT and Harvard and a robust pipeline of venture capital investment. Host to the first telephone call and one of the first general-purpose computers ever put into use, Boston is now a hub for biotechnology, robotics and artificial intelligence — though it’s also home to several B2B software giants. So it’s no surprise that the city consistently ranks among the greatest startup ecosystems in the world.
Key Facts About Boston Tech
- Number of Tech Workers: 269,000; 9.4% of overall workforce (2024 CompTIA survey)
- Major Tech Employers: Thermo Fisher Scientific, Toast, Klaviyo, HubSpot, DraftKings
- Key Industries: Artificial intelligence, biotechnology, robotics, software, aerospace
- Funding Landscape: $15.7 billion in venture capital funding in 2024 (Pitchbook)
- Notable Investors: Summit Partners, Volition Capital, Bain Capital Ventures, MassVentures, Highland Capital Partners
- Research Centers and Universities: MIT, Harvard University, Boston College, Tufts University, Boston University, Northeastern University, Smithsonian Astrophysical Observatory, National Bureau of Economic Research, Broad Institute, Lowell Center for Space Science & Technology, National Emerging Infectious Diseases Laboratories

